Challenges
The system needed to assemble eight components in two different product variants, including the handling of a dimensionally unstable membrane. In addition, the pump performance had to be tested and calibrated within an integrated test station. The solution required stable feeding, precise assembly sequences, and reliable inline quality control.
Our Solution
A rotary indexing system with twelve vacuum-centering fixtures provides stable part positioning. Eight dedicated feeding systems supply the components. Product recognition occurs at each feeding and assembly station. All assembly steps are monitored, and pump performance is verified through an automated vacuum/pressure calibration cycle. Good parts are transferred to a magazine conveyor with an autonomy of two hours. Product changeovers can be completed in approximately 30 minutes.
Special Features
The system combines assembly, testing, and calibration within a compact rotary indexing concept. Stable vacuum centering and monitored joining processes ensure high quality and repeatability. With its clear format concept and modular feeding architecture, the line remains expandable for future product variants.
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