Challenges
The system had to process different device and syringe types as well as multiple tray formats. Tray dimensions ranged from very small (300 × 150 × 15 mm) to very large (605 × 405 × 80 mm), requiring a highly flexible transport and infeed concept. Stable alignment prior to unloading was essential to ensure reliable downstream handling.
Our Solution
We developed a flexible transport system for tray stacks in different lengths, tailored to the required autonomy times. The trays are automatically separated and aligned through a vision station. A format-change gripper with a spreading function then removes the products safely from the trays. The empty trays are controlled, re-stacked, and discharged as complete stacks. The system is fully format-capable and allows fast, reproducible changeovers for different tray geometries.
Special Features
The combination of variable tray stack lengths, vision-based alignment, and a flexible format-change gripper enables high performance across a wide range of formats. The solution supports both large and small trays, making it suitable for a broad spectrum of pharma and medtech products. Its modular architecture provides a robust foundation for future performance or format extensions.
Processes
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Tray Handling
Images & Media
